August 25, 2019

Root Cause Analysis of complex systems

See also – “Root cause, a discussion”   There are six key steps in addressing the root cause of problems 1 – Describe all the symptoms of the problem in detail 2 – Identify
August 1, 2019

PM inspection route tips

A fundamental component of your reliability programme is a well-structured equipment inspection process. If good design standards (such as the use of mesh safety screens for belts and couplings) have been followed during the
March 26, 2019

Always check your work

As a maintenance mechanic it almost goes without saying that an essential step in most detailed work plans is to check your work before you hand the equipment back to the operator. Sometimes that’s
December 4, 2018

Daily scheduling

This article will be easier to follow if you have watched Part 1 and Part 2 of the weekly scheduling videos. Following the guidelines in these videos you will be able to produce and maintain
July 24, 2018

Designing for Reliability

In manufacturing, reliability is the product of Maintenance. But there are many factors that can limit the degree of reliability that Maintenance can deliver. One of the most significant is the inherent ability of
January 14, 2018

Do Shop Repairs and Fabrication Support your Relia…

Related articles: Repairable spares Serialized spares   In last month’s articles I suggested that assigning serial numbers to components and tracking them to identify “rogue” parts is not a good way to ensure reliability.
September 19, 2017

The case for Standing Work Orders

Related articles – Why charge to work orders? There are options – Why bother to measure Maintenance costs? – Managing small Maintenance jobs   Two kinds of work orders that do not cover a
July 13, 2017

Staying in touch

As a Maintenance Manager its sometimes easy to get caught up in meetings and other time-consuming activities to the point that you forget that the real reason for your existence in the plant is
May 13, 2017

Closing work orders

  A well-managed work order backlog is essential for the efficient management of maintenance work. One of the common problems that make this difficult, and one which managers should manage, is a lack of